Small Scale Vacuum Mixer Machine With Special Structure Shear Teeth

Small Scale Vacuum Mixer Machine With Special Structure Shear Teeth

Vacuum Mixer Machine Introduction

1. Apply to atmospheric pressure, vacuum, high pressure environment.

2. Favored temperature below 100C it has to be customized if it is out of the scale

3. Apply to the dispersing, emulsion, homogenization, dissolution, suspension of the medium and high viscosity materials.

4. Contact materials: 304/ 316L, it has to be customized for special materials

Work theory

After mixing and heating in water and oil pot, the material is sucked to emulsifying pot by vacuum pump. There is a central mixer in the emulsifying machine to mix, tetrafluoroethylene scrapers to scrape material on the pot wall, meantime, the material form new interfaces continuously. Then the material is cut, compressed, mixed and blended by vane and rotary vane and flow to homogenizer at the bottom of pot. Afterwards, material is cut, impacted, crushed to 200nm-2um by strong high speed cutting wheel and fixed cutting cover once again. For the emulsifying pot is vacuum, the air produced in the mixing will be vacuumized immediately.

In the traditional production of high viscosity material, especially ointment, grease and emulsion, the finished products’ emulsion are instable or too rough for the big diameter granules and air-in. In order to solve the problems, we designed ZJR series vacuum homogeneous and emulsifying machine, including homogeneous mixer, central mixing vane and scarper, that is the excellent combination. Except that, the machine adopts vacuumizing to avoid air-in, so as to make sure the high quality finished products.

Vacuum emulsifying main machine:
· Slow mixer 10-40rpm with PTFE scraper
· Homogenizer 1150-3500rpm (rotor and stator can adjust space)
· Heating by steam or electricity
· Pressure: chamber-0.09Mpa to 0.1Mpa, jacket 0.3Mpa for steam (standard type)
· Upper cover lifting by hydraulic
· Safety limit switch for safety operation
· Upper cover connection: Liquid feed inlet with stainless steel pipe filter, solid material inlet, vacuum inlet, compressed air inlet, breaking vacuum inlet, sight glass, CIP cleaning head, discharging port, dustproof respirator.
Water and oil pre-mixing tank
· High shear mixer 960rpm or slow mixer 60rpm
· Heating by steam or electricity
· Pipeline for material transfer to main emulsifying machine
Vacuum system:
· Water ring type vacuum pump or oil type vacuum pump
· Safety valve for protecting the Water ring type vacuum pump
After finish one batch, customer can choose positive pressure or rotor pump for material out.

NOTE: Due to make toothpaste, the motor power have different type, so pls contact us, we will choose a suitable machine for you. we have engineer work for toothpaste factory more than 10 year also have machinery design experience.